Juratek employs a team of professional engineers who have developed the products to today’s industry leading standards.
Using the latest Computer aided design software 3D models are produced based on measurements taken from our coordinate measuring machine (CMM). These models are then converted into 2D manufacturing drawings.
These models are also used in the routine inspection of the products once manufactured, to ensure conformity to the original design.
What is Regulation 90?
UN ECER90, is a safety regulation which was introduced in 1999 for replacement disc brake pads and brake shoes.
The aim was to establish a common minimum standard of braking performance, product integrity and quality across the whole of Europe. Previously, the market was unregulated and products of dubious performance and quality could be sold with impunity with consequent safety risks to all road users.
Brake drums and discs were not included in ECE R90. These too are safety critical components and so the approval was extended in 2014 to include commercial vehicle products and in 2016 for light vehicles and it became known as ECE R90:02.
This regulation only applies to replacement parts for braking systems type-approved after the following dates:
Light Vehicles
Pads and shoes - September 1999
Discs and drums - November 2016
Commercial Vehicles
Brake Pads - November 2014
Brake linings - November 2014
Discs and drums - November 2014
The approval of replacement parts for vehicles already in production before these dates will not be mandatory.
How is Product Tested?
ECE R90 for brake pads and shoes comprises of the following vehicle tests:
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R13H (the legal tests used to approve new vehicle braking systems)
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Type O cold performance
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Type O high speed performance
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Type 1 (Fade) test
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Parking brake test (rear pads only)
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Cold performance comparison With OE product (equivalence within 15% required)
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Speed performance tests – 65/135 kph ( < 15% variation required)
Additionally ECE R90 sets minimum standards for:
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Pad assembly
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Shear strength
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Conformance of production
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Hot and cold compressive strength
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Identification
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Packaging
ECE R90:02 for brake discs and drums comprises of the following vehicle tests:
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Geometric Parameters
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Disc thickness variation (DTV),
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Cheek thickness variation,
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Lateral run-out,
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Parallelism,
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Flatness & surface roughness
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Performance tests
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These tests are to check that a vehicle fitted with replacement parts meets the braking regulations that all new vehicles must meet before they can be released into the market by their manufacturer; to ensure vehicle safety, ECER90:02 requires that replacement brake discs and drums should provide performance levels within 8% of the OE part that it is replacing.
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Structural Integrity Tests
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Thermal Fatigue
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High Load
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The regulation incorporates very demanding thermal fatigue and high load tests. These tests are at the heart of ECER90:02 and are designed to ensure that replacement parts match the capability of OE parts in dissipating high levels of braking energy without excessive cracking of the braking surface or structural failure.
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Packaging
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On-going conformance of production (CoP)
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Chemical composition
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Tensile strength
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Hardness
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How do I know if my product is approved to R90 standards?
All approved products will carry the “E” approval mark which will be of the following general form:
Above are examples showing where to find the appropriate approval number on each product.
In these examples “E11” indicates approval by the UK (other countries have different codes such as Germany which uses E1)
The next section:
"90R-01" indicates series 1 of the legislation, which ran from 1999 to 2016,
"90R-02" indicates series 2 of the amended regulation from 2016 onwards.
The series 2 amendment numbers also indicate the product type tested, for example "A" denotes brake pads or shoes, "C” a brake disc and “D” for a brake drum,
The first series of digits (01820 or 0184 in the examples above) indicates the manufacturer (which is kept confidential but is known by the approving body) and the second series of digits indicates the specific part number tested.